Of all the "improvments" Mazda has made on the Miata since 1991, there are
three that I want for my car- chassis braces, cheap & available from the
aftermarket- super light alloy wheels, no brainer- and the Torsen Limited
Slip Differential, ouch! The diff isn't as easy or cheap as the braces or wheels, but it is certainly possible to update a pre '94 Miata to the '94 & later differential. The first thing to realize is that the diff is a larger, hopefully stronger unit. You'll need to change out the driveshaft, the whole diff, and the halfshafts. If it is at all possible, you want to get these parts used. When they're available, Mazmart sells kits with "everything you need" for $1000. I checked all the local junkyards, noone in South Florida seems to keep Miatas around. I checked Mazmart & Mazda Recyclers repeatedly, and finally ran out of patience. I wanted to have the limited slip unit in before getting my turbocharger, so I broke down and ordered the parts from Tommy Grimes at Roebuck Mazda. I did manage to buy the diff used, but I still needed the rest of the parts including these:
Part Number Qty Description ------------+----+------------------- MA02-27-600A 1 Casing, Diff. M055-27-270C 2 Diff Yoke MD02-25-500 2 Shaft, Drive MF04-25-100 1 Shaft, Propeller-Frt 9956-21-400 2 Gasket 9951-11-800 1 Plug 0810-17-121 1 Plug, Magnet 0730-26-060 1 Breather, Air G003-25-421 2 Clip MA02-27-238 2 Seal, Oil NA01-28-890 2 Rubber, Mtg. P012-25-123 4 Bolt 9078-12-830 8 Bolt M053-27-604 1 Bolt M053-27-605 1 Bolt 1368-25-124 12 Nut 9S82-B0-1103 12 Washer, Spring |
The next trick is to get a different ratio gear for the differential - the stock '90-93 Miatas came with a 4.30 ratio, the '94+ come with a 4.10 ratio - there are 3.90 gears for RX-7s that fit the Miata Torsen unit, and that's probably what I'll do, though after driving the turbo for a week, I think my ideal ratio would be 3.50 which would make 4th gear like 5th is now, and have the following effects on the speed in gear table:
Gear 4.30 4.10 3.90 3.50 1st: 34 36 37 42 2nd: 55 58 61 68 3rd: 79 83 87 97 4th: 106 111 117 130 5th: 132 138 146 162 @ 7000 RPMWith the new turbo power, I have vowed to not drive over 6400RPM anymore in the interests of engine longevity, so 10% comes off of all the numbers in that table, for my purposes. At 6400RPM, the 3.50 gear would be at 148MPH, which should be a realistic number for the power produced by the turbo engine. In the interests of economy (custom gears are really expensive!), I'll probably end up with the 3.90 gear, which will give the best 0-60 times.
The Torsen is in, with a 3.90 (I think) and it is awesome!
I say I think it is a 3.90, because Mazda Competition sold me gears they said were 3.90 ratio, my mechanic counted the teeth and told me it was a 3.90 ratio, but the speedometer is only 5% slow when compared to the mile markers on US1 to the Keys and my CD player's song clock... i.e. 3 miles at 60MPH should take 3 minutes, but they really only take 2:51, 9 seconds or 5% too little. Now, I never did the speedo calibration test before changing the diff, so maybe it used to read 5% fast. One of these days I'll roll the car down the driveway one wheel turn and see if the driveshaft turns more or less than 4 revolutions.
Chris Harris races RX-7s in SCCA for RoTech, he also does mechanic work out of his shop in Fort Lauderdale (954)587-1503. He installed both of my clutches, shocks, sway bars, and did the differential swap - and did a great job at a reasonable price. If you're in (or near) South Florida, Chris is a great Mazda mechanic, and an excellent alternative to the high buck speed shops.
I don't have any hard performance numbers on the new differential, but the subjective evaluations are this: